Xtrakt™ Standard Transforms Tyre Building Machine Operations with Real-Time Monitoring and Control

Challenges:

The customer had difficulty in managing real-time visibility status of their tyre building machines.
This made it difficult to monitor production progress and respond swiftly to concerns.
Crucial analog parameters like pressure and temperature for the tyre building machines were not being tracked.
The lack of this data obstructed their ability to maintain quality and consistency in their products.
Critical data related to operators, specific tyres, machines, timestamps, and downtime was not available.
The lack of data made it difficult to identify bottlenecks and maximize their manufacturing processes effectively.

Xtrakt™ Standard reduces unexplained stoppages and supports a more transparent production process by interlocking the machine and compelling the operator to offer reasons for downtime from a specified list.
With Xtrakt™ Standard, safety checks are built into the workflow, ensuring that all required precautions are done before production begins.
This tool compares planned and real production counts, allowing for fast modifications when variances occur and assisting the customer in meeting the production objectives.
Ensuring operator adherence to standard operating procedures improves product quality and consistency while reducing mistakes and inconsistencies in production.
Comprehensive downtime records are kept, assisting the customer in identifying recurring issues and offering insights for process development. This historical data is priceless for ongoing optimization.
With Xtrakt™ Standard, obtain full insights into OEE at the plant, operator, and machine levels. This provides precise key performance indicators (KPIs) like utilization and efficiency, allowing the customer to make data-driven decisions for improvement.
The Login Logout Time feature of Xtrakt™ Standard is an essential component for maintaining transparency and supporting data-driven decision-making by enhancing workforce management.

Real-time data and insights enable planning and allocating resources more efficiently, streamlining manufacturing operations.
Using scanning technology removes mistakes and improves data accuracy, enhancing the overall quality of operations.
Machine interlock capabilities reduce downtime and promote transparency, allowing processes to function smoothly.
A simple operator interface streamlines processes, making it easier for operators to handle and report data precisely.