Xtrakt™ PDA Revolutionizes Pyrolysis Process in Manufacturing

Challenges:

In Pyrolysis, any rapid or uncontrolled increase in temperature & pressure can cause accidents and endanger persons and equipment.
It was difficult for the customer to retain real-time knowledge of the pressure within the chamber while heating. Accurate pressure monitoring is critical for process control and safety.
To minimize accidents and assure product quality, early identification and action in cases of deviations from the standard were critical.

The Xtrakt™ PDA uses a cloud server to log temperature and pressure data at 20-second intervals.
This data is available for real-time analytics, allowing operators to closely monitor the process.
The system integrates temperature and pressure sensor feedback, providing critical insights to operators and allowing them to respond quickly to any irregularities.
Precise process control in pyrolysis is performed by opening and shutting a solenoid valve, which is handled by Xtrakt™ PDA. This automation guarantees that the progression is safe and regulated.

Pyrolysis process improved significantly after using Xtrakt™ PDA.
Real-time data access and monitoring enabled for more efficient planning and resource allocation.
The use of scanning technologies reduced mistakes and increased data accuracy.
The ability to interlock machines ensured that the pyrolysis process ran smoothly, lowering the chance of accidents.
A user-friendly interface streamlined operations, making it easier for operators to precisely manage the pyrolysis process